------------------------------------------------------
POINT GAPS
ANY
MODEL F-M MAGNETO .015 IN.
K/P/S/SPORTSTER UPRIGHT DISTRIBUTER
.020 IN.
S/SPORTSTER OR EVO WITH POINTS, SIDE MOUNTED DISTRIBUTER .018
--------------------------------------------------------------------------------------------------
PLUG GAPS
MAGNETO .020 IN.
BATTERY 4 POINTS
.O30
ELECTRONIC .040
-------------------------------------------------
CHAMPION / HARLEY PLUGS CROSS REFRENCE
CHAMPIONS
HARLEYS
PLUGS
PLUGS
-------------------------------------------------------------------------------------
H10C... 2,3,4,5...
ALL SPORTSTERS 52-79E
H8C... 4-5,4R5...
ALL SPORTSTERS 79L-85
J12YC... 2,3,3-4,4,5...
ALL BIG TWIN 48-74
N12YC...
5-6,5A6,5R6... ALL BIG TWIN 75-78E
RN12YC...
5R6,5RL,5A6A
RN12YC...
5R6A... BIG TWIN 78L-84
RN12YC...
5R6A... BIG TWIN EVO. 84 UP
RN6C...
6R7... XR 1000 83-85
RN12YC...
6R12... EVO.SPORTSTERS 86 UP
BOSH PLATINUMS FOR SHOVELS
LONG REACH ('75 AND UP) WR8DP
SHORT REACH('74 AND
EARLIER) WR9FP
------------------------------------------------------
CHAIN ADJUSTMENTS
PRIMARY CHAIN
5/8 TO 7/8 CHAIN SLACK COLD
3/8 TO 5/8 CHAIN SLACK HOT
REAR CHAIN 1/2 IN. SLACK
-------------------------------------------
70 TO 78 SHOVEL TORQUE SPECS
MOTOR
FT LBS
CYLINDER HEAD BOLTS 65
CYLINDER BASE NUTS
32-36
ROCKER ARM COVER NUTS 12-15
TAPPET ADJUSTING LOCK NUTS 10
CRANKCASE STUD NUT
12-15
CRANKCASE BOLT
22-26
OIL PUMP COVER BOLT/NUT 45-50
CRANK PIN NUTS 200
PINION GEAR SHAFT NUT
35-45
PINION SHAFT NUT
140-160
SPROCKET SHAFT NUT
1970-71
170
1972-LATER
400
TRANNY
FT LBS
MAINSHAFT BALL BEARING NUT 6-9
COUNTERSHAFT NUT
55-65
CLUTCH HUB NUT
13-16
TRANS SPROCKET LOCKNUT 140-150
PRIMARY CHAIN CASE BOLTS 18-22
STARTER COVER NUTS 13-16
FORK SHAFT NUT
25
SHIFTER FINGER
50-60
COUNTERSHAFT NUT
55-6
MISC.
FT LBS
SPARK PLUGS
18-22
AXLE NUTS
50
ADV.CAM BOLT (BREAKS EASY) 20-24
STARTER THROUGH BOLT
20-25
SPROCKET MOUNT BOLTS / NUTS 34-42
DISC BRAKE BOLTS
1978 16 IN. WHEEL 21-27
1978 19 IN. WHEEL 16-19
1974-77
10
1972-73 35
WHEEL MOUNT BOLTS DRUM BRAKE 50-55
----------------------------------------------------------
LIGHT BULBS
HEADLIGHTS
BULB #
----------------------------------------------------------------------
5 3/4 INCH 12 VOLT STANDARD
4467
7 INCH 12 VOLT STANDARD
6015
5 3/4 INCH 12 VOLT HALOGEN
H4467
7 INCH 12 VOLT HALOGEN
H6015
5 3/4 INCH 6 VOLT STANDARD
4020
7 INCH 6 VOLT STANDARD
6006
----------------------------------------------------------------------
TAILIGHT / STOPLIGHT
12 VOLT
1157
6 VOLT
1154
---------------------------------------------------------------------
FRONT RUNNING TURN SIGNAL 12 VOLT 1157
REAR TURN SIGNAL 12 VOLT
199
--------------------------------------------------------------------
FORK OIL REFILL
QTY. OUNCES / MODEL / YEARS
----------------------------------------------------------------
4.5 SPORTSTERS
52-69
5.0 SPORTSTERS
73-83
FX
78 1/2-83
5.4 SPORTSTERS 84
UP
5.5 SPORTSTERS 70-72
FX
TO-78 1/2
5.8 FXB
84-85
6.3 FXR
84-87
6.5 FLH
49-78 1/2
7.0 FXRT / FXRD
83-87
7.8 FLT / FLHT
80-83
FLH
78 1/2-UP
9.0 XLH HUGGER
88-UP
9.2 FXR
88-UP
FXLR
87-UP
9.3 FXST / FXWG
80-84
10.2 FXST / FXWG 85-UP
10.5
FLT / FLHT 84-UP
FXRT / FXRS 88-UP
SPORTSTERS 88-UP
FXRSE 87
11.5
FLST
---------------------------------------------------
TAP / DRILL BIT CHART
| TAP SIZE |
THREADS PER INCH |
DRILL BIT SIZE |
TAP SIZE |
THREADS PER INCH |
DRILL BIT SIZE |
| No. 5 |
40 |
39 |
1/2" |
13 |
27/64" |
| No. 5 |
44 |
37 |
1/2" |
20 |
29/64" |
| No. 6 |
32 |
36 |
9/16" |
12 |
31/64" |
| No. 6 |
40 |
33 |
9/16" |
18 |
33/64" |
| No. 8 |
32 |
29 |
5/8" |
11 |
17/32" |
| No. 8 |
36 |
29 |
5/8" |
18 |
37/64" |
| No. 10 |
24 |
25 |
3/4" |
10 |
21/32" |
| No. 10 |
32 |
21 |
3/4" |
16 |
11/16" |
| No. 12 |
24 |
17 |
7/8" |
9 |
49/64" |
| No. 12 |
28 |
15 |
7/8" |
14 |
13/16" |
| 1/4" |
20 |
8 |
1" |
8 |
7/8" |
| 1/4" |
28 |
3 |
1-1/8" |
7 |
63/64" |
| 5/16" |
18 |
F |
1-1/8" |
12 |
1-3/64" |
| 5/16" |
24 |
1 |
1-1/4" |
7 |
1-7/64" |
| 3/8" |
16 |
5/16" |
1-1/4" |
12 |
1-11/64" |
| 3/8" |
24 |
Q |
1-1/2" |
6 |
1-11/32" |
| 7/16" |
14 |
U |
1-1/2" |
12 |
1-27/64" |
| 7/16" |
20 |
W |
|
|
|
------------------------------------------
SOME MODEL CODES
SPORTSTERS
XL - 4-SPEED SPORTSTER
XL883 - SPORTSTER HUGGER
XL883C - SPORTSTER 883 CUSTOM
XL1100
- SPORTSTER 1100
XL1200 SPORTSTER 1200
XL1200C - SPORTSTER 1200 CUSTOM
XL1200S - SPORTSTER 1200 SPORT
XLCH
- SPORTSTER 4 SPEED KICKER
XLCR - SPORTSTER CAFE RACE 1000
XLH - SPORTSTER 4 SPEED ELECTRIC START
XLH 883 - SPORTSTER
883 HUGGER
XLH 1200- SPORSTER 1200
XLH 1200S - SPORTSTER SPORT
XLS - SPORTSTER 4 SPEED ROADSTER
XLX - SPORTSTER
4 SPEED 1000 IRONHEAD
XR1000 - SPORTSTER XLH WITH XLR HEADS
TOURING BIKES
FL , FLH - FOUR SPEED DRESSER
FLHS - 4 SPEED ELTRA GLIDE
FLT - WITH WINSHEILD
AND LESS OPTIONS S,SPORT
FLHR - ROAD KING
FLHRCI - ROAD KING CLASSIC
FLHS - ELECTRA GLIDE SPORT
FLHT - ELECTRA
GLIDE STANDARD
FLHTC - ELECTRA GLIDE CLASSIC
FLHTCUI - ELECTRA GLIDE ULTRA CLASSIC
FLT- RUBBER MOUNTED DRESSER
FLTC
- RUBBER MOUNTED DRESSER CLASSIC
FLTCU - RUBBER MOUNTED DRESSER CLASSIC ULTRA
FLTR - ROAD GLIDE
FLTRI - ROAD GLIDE
WITH ACCESSORYS
FLTRSEI - SCREAMING EAGLE ROAD GLIDE
DYNA GLIDE , FX , SUPERGLIDE
FXB - STURGIS BELT
FXD
- DYNA SUPERGLIDE
FXDG - DYNA GLIDE,STURGIS
FXDL - DYNA LOW RIDER
FXDS-CON - DYNA CONVERTIBLE
FXDWG - DYNA WIDE
GLIDE
FXDX - DYNA SUPERGLIDE SPORT
FXDXT - SUPERGLIDE T SPORT
FXE - SUPERGLIDE ELEC START
FXEF - FATBOB
FXLR
, FX - LOW RIDER EVO
FXR - RUBBER MOUNTED SUPERGLIDE
FXRDG - DISC GLIDE
FXRP - POLICE OR PURSUITE
FXRS - FXR SPORT
FXRS-CON
- FXR SPORT CONVERTIBLE
FXRS- SP -LOW RIDER SPORT
FXRT - FXR TOURING
FXS - LOW RIDER SHOVEL
FXSB - LOW RIDER
BELT
SOFTTAILS
FXST - SOFTTAIL STANDERD
FXSTB - NIGHT TRAIN
FXSTBI - NIGHTTRAIN FUEL INJ.
FXSTC
- SOFTTAIL CUSTOM
FXSTD - SOFTTAIL DEUCE
FXSTS - SOFTTAIL SPRINGER
FLST - SOFTTAIL HERITAGE
FLSTC - SOFTTAIL HERITAGE
CLASSIC
FLSTF - FAT BOYS
FLSTN - NOSTALGIA
FLSTS - SOFTTAIL HERITAGE SPRINGER
